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Permanent Mold Casting Housing for Chemical Processing Industry

Permanent Mold Casting Housing


Permanent Mold Casting Housing for Chemical Processing Industry


Mold Casting Housing
 

Our customer in the chemical processing industry employed the services of GPi Metal Products to improve production quality and manufacturing throughput for this high volume part combination. GPi employed proven low cost manufacturing techniques along with Quality Engineering principles to meet the customer’s quality and cost objectives.


Low pressure permanent mold casting equipment and CNC machining was utilized, as well as tapping, reaming, turning, and drilling techniques. Heat treating and anodizing surface treating systems were employed to increase corrosion resistance. The casting is 6”x 5”x 4”, composed of 356-T6 aluminum with a 125 RMS/anodized cast finish.


Dimensional tolerances of + 0.001”/ -0.000” during machining is achieved. In process quality control checks at each stage of processing ensures broad based adherence to customer requirements. Production output of 5,000 – 10,000 units per year is backed by a long-term agreement with the customer to ensure smooth product flow and availability. This product is delivered to our customer in the Midwest. To learn more about this mold casting and machined housing process and our full range of available services please see the chart below or contact us directly.

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Highlights of this Forged & Machined Steel Valve Project

Product Description:
Chemical Processing Housing

Product Name:
Chemical Housing Assembly

Part Number:
GPI-654-H

Industry:
Chemical Processing

Manufacturer:
GPi Metal Products, LLC

Manufacturing Location:
USA
Overall Dimensions:
GPI-654-C:
6.00" x 5.00" x 4.00"

Tightest Tolerance:
± 0.001"

Standards Met:
Customer Specifications
Material:
Aluminum 356-T6

Material Finish:
Anodized
125 RMS Cast Finish

Volume & Delivery:
5,000 - 10,000 / year
12 weeks turnaround
Primary:
Permanent Mold Casting
Tapping
Reaming
Turning
Drilling

Secondary:
Heat Treatment:
Anodizing
Assembly
Equipment Used:
Low Pressure Permanent Mold
CNC Machining

In Process Testing & Inspection:
Dimensional Inspection
Visual Inspection
Guage Checks

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